9 Cable Assembly and Wire Harness Facts Infographic

People often use the terms cable assembly and wire harness interchangeably, but they serve different purposes despite their similar applications in conducting electricity or transmitting signals and organizing wires. Wire harnesses have a simpler sheath that guards against basic shocks and corrosion, with wires insulated by plastic or rubber. They allow for the visibility and removal of individual cables, typically bundling cables of similar materials. On the other hand, cable assemblies encapsulate multiple wires within a single, often thicker, external sleeve, presenting as a unified entity and providing greater protection and durability. Wire harnesses are cost-friendly due to their simpler construction and use of less material, focusing on organization rather than extreme protection. Cable assemblies, however, are more expensive as they invest in high-quality materials and customization for specific environments, offering durability and enhanced protection. In industrial applications, wire harnesses are commonly used in home appliances, cars, and planes, where basic wire organization is needed. Cable assemblies are suited for heavy-duty applications, such as outdoor settings or industrial areas with harsh conditions. Maintenance and repair are easier with wire harnesses due to their simpler construction, allowing quick access to individual wires for troubleshooting and repair.

source: https://www.myemssolutions.com/the-differences-between-cable-assemblies-and-wire-harnesses/


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